Dajcor Aluminum

Aluminum Extrusion

Dajcor provides quality extruded parts at competitive prices and offers quick turnaround times. Our design staff and skilled workforce design and manufacture the most complex of extruded products.

Competitive Price and Quick Turnaround Time

Dajcor provides quality extruded parts at competitive prices and offers quick turnaround times.

The experienced staff at Dajcor will work closely with your design group to help reduce unnecessary secondary operations by incorporating features that result in the more efficient manufacturing of your components.

Benefit from our Expertise

As an Ontario aluminum extruder, Dajcor Aluminum Ltd. is committed to providing the highest quality extruded aluminum profiles along with the flexibility of the services we offer.

Our design staff and skilled workforce excel in designing and manufacturing the most complex of extruded products, such as alulminum enclosures, heat sinks, and electronic packaging. We work closely with the aluminum extrusion die manufacturers to utilize the latest aluminum extrusion die technologies, to optimize your design performance.

The Dajcor Team has a combined 200 years of experience in the aluminum extrusion industry, producing over 30,000 custom aluminum profiles for various markets and applications.

Aluminum Extrusion Video

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Dajcor extrudes primarily 6000 series alloys, 6063, 6463, 6061, 6005, 6351 and 6060.

We also provide an extensive list of standard shapes and profiles. The benefit of utilizing standard tooling is you do not incur extrusion tooling charges. With our excellent lead times and a wide range of aluminum fabrication services and anodized finishes, Dajcor can supply your production requirements from our numerous standard dies, without the need for tooling.

Custom Extrusion Designs and Engineering

Need your extruded aluminum part designed or engineered? No problem!

Our experienced engineering and design team will get your new product to market fast and effectively. Let Dajcor assist in the development of your aluminum extrusions by utilizing our value added expertise in fabricating and machining aluminum extrusions, anodizing aluminum in various colours, and providing your fabricated/anodized component on-time, to your exact specification.

Products to Market, from Prototypes to Production

Dajcor produces prototype orders as small as one pound, providing you with a quality aluminum extruded profile, which can be fabricated and anodized to your exact requirements.

Prototypes to Production - all orders are processed accurately and promptly to satisfy our customer’s precise specifications.

Case Studies

Bloated Inventories

How Dajcor Aluminum Solved an Ontario Manufacturer’s Problem with Bloated Inventories and Aluminum Extrusion Quality Issues

Subcontracting Headaches

How Dajcor Aluminum Solved Southwestern Ontario Company’s Subcontracting Headaches

Long Lead Times & Packaging Issues

How Dajcor Aluminum helped solve a US Midwest Aluminum Automotive Component Manufacturer’s problems with long lead times, poor delivery performance, poor customer service and aluminum extrusion component packaging issues with their previous Aluminum Extrusion Supplier.


General questions

Aluminum Extrusion refers to a process of creating shapes with an aluminum billet or log by forcing it to flow through a shaped opening in a die. Aluminum can be extruded into standard shapes or specific designs depending on a customer’s preference.

Aluminum Fabrication refers to building aluminum components by cutting, mitering, notching, piercing, forming, bending, CNC machining, mechanical assembly and welding.

Aluminum Anodization is an electro-chemical process of coating aluminum with a thin layer of oxide to increase corrosion resistance and harden the surface.  Aluminum also can be dyed with various anodizing colours, which in most cases, are resistant to sunlight.

Packaging aluminum extrusions depends on a number of variables: finish, transportation time/distance, space restrictions, unloading and storage capabilities. Packaging is often overlooked in the aluminum extrusion product development process, but can add considerable cost to the finished aluminum extruded product. The key to packaging anodized aluminum extrusion is to provide optimum protection while minimizing packaging materials and waste. The use of returnable racks/dunnage may be feasible, depending on location and consistency of volume.

While Dajcor Aluminum is located in Southwestern Ontario and is situated close to the Toronto and GTA aluminum extrusion market, Dajcor manufactures and ships fabricated, machined and anodized aluminum extrusions across North America. From Newfoundland to British Colombia, Dajcor Aluminum delivers aluminum extrusions to key customers in Alberta, Saskatchewan, Manitoba, Quebec, Nova Scotia, New Brunswick and Prince Edward Island.

Located 60 miles east of Detroit, Dajcor Aluminum is also ideally situated to service the aluminum extrusion markets in Michigan, Ohio, Indiana, Wisconsin and Kansas. Dajcor Aluminum has complete extrusion, fabrication, CNC aluminum machining, bright and satin anodizing capabilities to service the United States Midwest and Northeast, including New York, Massachusetts, Vermont and Maine - a top supplier of value add aluminum extrusions to the North American marketplace!

There are an almost limitless number of options available to Industrial Designers when expressing their creativity in designing with aluminum extrusions. Product Designers in the electronic packaging, marine, transportation, automotive, construction, medical equipment, sporting goods and a wide range of markets can incorporate numerous design features into their aluminum extrusion profile designs, to improve performance and reduce the need for secondary processing operations. For example, automotive and transportation designers are focused on improving functionality with their product designs, while reducing vehicle weight and improving product appearance.

The weakening Canadian dollar (and the subsequent strengthening of the American dollar) gives US aluminum extrusion customers more buying power when sourcing aluminum extrusions from Ontario and Canadian aluminum extrusion companies. Dajcor Aluminum supplies fabricated, CNC machined, brite and satin anodized aluminum extrusion components to aluminum extrusion customers in Michigan, Ohio, Kansas, Indiana, Wisconsin, Illinois, New York, Massachusetts and several other locations across the United States.

Dajcor Aluminum have thousands of standard aluminum extrusion dies available to run aluminum extruded channels, aluminum tubing, aluminum extruded rectangular bars, square bars, rectangular tubes, T sections, H sections, extruded aluminum round tubes, square bars, extruded aluminum square tubing profiles, along with extrusion dies for various extruded aluminum shapes. With aluminum extrusion, fabrication, CNC machining, high speed cutting, bright and satin anodizing capabilities all under one roof at our 190,000 square foot Chatham facility, Dajcor Aluminum can supply all your value add aluminum extrusion requirements.

Get An Extrusion Quote Today